Casting Roll Form Splints - Fiberglass Orthopedic Splint with Minimal Water Activation - 7-Layer Construction - Latex-Free Medical Grade

Professional-Grade Fiberglass Casting Roll Form Splints for Superior Orthopedic Care

Our Casting Roll Form Splints deliver a versatile, efficient, and clinically proven solution for constructing high-quality orthopedic splints in medical facilities, urgent care centers, emergency departments, and clinical practices. Engineered with advanced materials and intelligent design features, these professional-grade splints streamline the application process while ensuring exceptional patient comfort, superior structural integrity, and optimal healing outcomes.

Simplified Application Process

Designed with minimal water activation technology, these splints require only a small amount of cool water (65-75°F) to activate the polyurethane coating, dramatically simplifying and accelerating the application process. The innovative no wrong side application design eliminates orientation concerns, allowing healthcare professionals to apply the splint confidently without worrying about which side faces the patient. This intuitive design reduces application time, minimizes errors, and enhances workflow efficiency in high-volume clinical settings.

Enhanced Comfort and Customization

Featuring double-sided stretchable polypropylene padding, these splints provide exceptional patient comfort while conforming naturally to anatomical contours. The air and moisture-permeable padding promotes healthy skin conditions beneath the splint, reducing the risk of maceration and irritation during extended wear periods. The padding can be easily opened and adjusted to achieve a perfect custom fit for each patient's unique anatomy, ensuring optimal immobilization and support throughout the healing process.

Maximum Strength and Durability

Constructed with seven layers of premium fiberglass featuring center stitching technology, these splints deliver maximum lamination strength and exceptional structural durability. The multi-layer polyurethane-coated fiberglass construction creates a lightweight yet remarkably strong splint that maintains its integrity under stress while remaining radiolucent for clear X-ray imaging. When activated by moisture, the polyurethane undergoes a controlled mild exothermic reaction, hardening to create a rigid, supportive structure that effectively immobilizes fractures, sprains, and post-surgical sites.

Cost-Effective and Waste-Reducing Design

The integrated resealable clip system preserves unused product between applications, significantly reducing material waste and lowering per-patient costs. Simply push the inner splint material back into the protective foil, apply the resealing clip to create an airtight seal, and store the remaining material for future use. This innovative preservation system maintains product integrity, extends shelf life, and ensures consistent performance across multiple patients.

Safe for Sensitive Patients

Latex-free construction ensures safe use for patients with latex allergies or sensitivities, as the splint is not made with natural rubber latex. This universal compatibility makes these splints suitable for diverse patient populations without risk of allergic reactions or adverse skin responses.

Key Clinical Features:

• Minimal Water Activation: Requires only a 1-inch bead of cool water for quick, efficient activation
• Bidirectional Application: No wrong side orientation eliminates application errors and saves valuable time
• Premium Padding: Double-sided stretchable polypropylene provides superior comfort and breathability
• 7-Layer Fiberglass Construction: Center-stitched layers ensure maximum lamination strength and durability
• Resealable Preservation System: Integrated clip reduces waste and maintains product freshness
• Latex-Free Formula: Safe for patients with latex allergies and sensitivities
• Radiolucent Design: Allows clear X-ray imaging without splint removal
• Lightweight Construction: Minimizes patient burden while maximizing support
• Fast Setting Time: Initial set in 3-5 minutes, full strength in 20 minutes

Professional Application Instructions:

1. Site Preparation: Follow standard clinical protocols for wound management, fracture reduction, post-surgical care, and patient assessment.

2. Measurement and Cutting: Measure the patient for required splint length, pull the estimated length from the dispenser, and cut cleanly.

3. Product Preservation: Seal remaining material using the resealable clip system—push inner material into protective foil, apply clip smoothly, and press firmly to create airtight seal.

4. Preparation: Remove cut splint from protective foil and discard foil. Pull polypropylene padding beyond exposed fiberglass edges at both ends.

5. Activation: Apply a 1-inch bead of cool water (65-75°F) to the center of the splint. Work water throughout by folding and squeezing—avoid wringing or twisting motions.

6. Moisture Removal: Roll damp splint in a clean towel and squeeze to remove excess water. Repeat until padding is virtually dry.

7. Application and Molding: Smooth splint and position on patient. Wrap with elastic bandage and carefully mold to limb contours for 2-4 minutes.

8. Setting and Monitoring: Allow initial set (3-5 minutes). Splint gains full strength over 20 minutes. Monitor patient per standard protocols.

Technical Specifications:

• Application Type: Casting Roll Form Splints
• Material Composition: Multi-layer polyurethane-coated fiberglass with stretchable polypropylene padding
• Layer Count: Seven layers with center stitching
• Color: White
• Sterility: Non-Sterile
• Latex Content: Not Made with Natural Rubber Latex
• Radiolucency: Yes, allows X-ray imaging
• Setting Time: Initial set 3-5 minutes, full strength 20 minutes
• Water Temperature: Cool water 65-75°F (18-24°C)

Clinical Indications:

Intended for professional use in constructing common orthopedic splints for fracture immobilization, sprain support, post-surgical stabilization, and soft tissue injury management. Must be applied under the supervision and guidance of qualified medical professionals including physicians, physician assistants, nurse practitioners, orthopedic technicians, and emergency medical personnel.

Quality Assurance:

Manufactured to rigorous medical device standards, these casting roll form splints undergo comprehensive quality control testing to ensure consistent performance, reliable activation, and predictable setting characteristics. Each roll is packaged in protective foil to maintain product integrity until use.